Copper-aluminum rails Cuer
  • Copper-aluminum rails Cuer

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Copper-aluminum rails Cuer

Technical parameters
Parameters of CCA busbar TLMY
Copper, Aluminum Volume Ratio 20:80
Copper, Aluminum Weight Ratio 45:55
Density(g/cm3) 3.94
DC Resistivity（Ωmm2/m) ≤0.02488
Tensile Strength(N/mm2) ≥110
Elongation Rate(%) ≥7
Interface Strength(mpa) >40

Bending Diameter
Nominal Size (a) Bending Diameter (mm) Nominal Size (a) Bending Diameter (mm)
a≤3
a≤4
a≤5		 12
16
20		 a≤6
a≤8
a≤10
a≤12		 24
32
40
48

Production Introduction

Production Brief Introduction

Aluminum Copper CUPERAL Bus bar is the new composite material used for substituting the traditional copper busbar. Owning almost equal electronic conductivity and excellent tensile strength, CUPERAL busbar offers economic and weight-saving choice. Applies advanced solid-liquid machining processing technique, casts the aluminum liquid into the copper pipe then shapes under the pressure in the heating-cycle process, making the copper layer combine with the aluminum layer firmly and permanently. Also, with its good flexibility and extensibility, the copper aluminum CUPERAL busbar is easy to shear, drill and bend. It is widely used in electronic power equipment such as bus ducts and high-low voltage switch cabinets and other different application environments.

The Characteristics of the Copper Aluminum Bus Bar CUPERAL:

1. Excellent Electronic Conductivity: The volume proportion between copper and aluminum is 20:80, achieving 90% AC current-carrying capability of pure copper busbar.
2. Good Mechanical Property: with excellent tensile strength, flexibility and extensibility.
3. Low Weight: the density is only about 45% of pure copper so under the same volume, the cost will be greatly reduced.
4. Advanced Machining Processing Technique: Solid-Liquid machining processing technique to bond copper and aluminum permanently and firmly.
5. Good Extensity and Productivity: under special heat treatment, the product owns good plasticity and is well used in the process of bend, drill and shear.
6. Best Choice: Save copper material, low production cost and environment friendly.

Cross-Section Selection Reference
Current
Rating
(A)		 Busduct Current
Rating
(A)		 Low-Voltage Switch Cabinet
Low-Voltage High-Voltage Horizontal Busbar Breaker Main Circuit Vertical Busbar Drawer Cabinet
Vertical Busbar
Intensive Type Air Type IP40 IP30 IP40 IP30
400 4×50 4×50   630     6×60 6×50  
630 6×50 6×50   800   6×60 6×80 6×60  
800 6×60 6×60 8×60 1000 6×100 6×80 6×60×2 6×100 6×100
1000 6×100 6×100 8×100 1250 6×120 6×100 6×80×2 6×120 6×120
1250 6×120 6×140 10×100 1600 10×100 8×100 8×80×2 10×100 6×140
1600 6×160 6×180 10×140 2000 10×80×2 10×100 10×80×2 8×80×2  
2000 6×200 6×125×2 8×100×2 2500 10×100×2 10×125 10×80×3 10×80×2  
2500 8×200 6×140×2 10×100×2 3150 10×100×3 10×100×2 10×100×3 10×100×2  
3150 6×160×2 6×180×2 10×140×2 4000 10×120×3 10×120×2 10×100×4 10×100×3  
4000 8×160×2   10×200×2 5000 10×120×4 10×120×3 10×100×6 10×120×4  
5000 8×200×2   12×200×2 6300   10×120×4 10×100×8 10×100×6  
6300 10×200×2   10×200×3            
7200 12×200×2   10×200×4            

Table of Current Carrying Capacity
Current Carrying Capacity under 35℃ environmental temperature and at different temperature rise
Product
Specification		 Weight per
Meter (KG)		 Current Carrying Capacity at Different
Temperature Rise		 Product
Specification		 Weight per
Meter (KG)		 Current Carrying Capacity at Different
Temperature Rise
50K 60K 70K 50K 60K 70K
3×40 0.465 395 438 477 6×120 2.808 1580 1750 1906
4×40 0.617 514 569 620 8×120 3.730 1778 1969 2145
5×40 0.767 594 658 717 10×120 4.646 2018 2235 2435
6×40 0.915 665 736 820 12×120 5.575 2240 2481 2702
4×50 0.932 609 674 735 6×140 3.279 1708 1892 2061
5×50 0.964 721 799 870 8×140 4.359 1990 2203 2400
6×50 1.152 815 902 982 10×140 5.432 2258 2500 2725
8×50 1.522 949 1051 1145 12×140 6.518 2509 2779 3027
4×60 0.932 757 839 913 6×160 3.752 1980 2193 2390
5×60 1.160 856 948 1033 8×160 4.988 2238 2478 2700
6×60 1.388 883 978 1066 10×160 6.216 2545 2818 3070
8×60 1.837 1013 1123 1223 12×160 7.459 2827 3130 3410
10×60 2.280 1135 1257 1369 6×180 4.225 2093 2318 2525
4×80 1.247 909 1007 1097 8×180 5.620 2407 2666 2904
5×80 1.555 1010 1119 1219 10×180 7.007 2675 2962 3226
6×80 1.860 1175 1263 1376 12×180 8.389 2942 3258 3549
8×80 2.468 1339 1483 1530 6×200 4.698 2162 2395 2608
10×80 3.068 1410 1562 1702 8×200 6.250 2486 2754 3000
5×100 1.949 1195 1323 1442 10×200 7.796 2760 3056 3329
6×100 2.334 1344 1488 1621 12×200 9.335 3063 3393 3696
8×100 3.098 1523 1687 1838          
10×100 3.856 1734 1920 2092          
12×100 4.606 1922 2128 2319          
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Technical parameters
Parameters of CCA busbar TLMY
Copper, Aluminum Volume Ratio 20:80
Copper, Aluminum Weight Ratio 45:55
Density(g/cm3) 3.94
DC Resistivity（Ωmm2/m) ≤0.02488
Tensile Strength(N/mm2) ≥110
Elongation Rate(%) ≥7
Interface Strength(mpa) >40

Bending Diameter
Nominal Size (a) Bending Diameter (mm) Nominal Size (a) Bending Diameter (mm)
a≤3
a≤4
a≤5		 12
16
20		 a≤6
a≤8
a≤10
a≤12		 24
32
40
48

Production Introduction

Production Brief Introduction

Aluminum Copper CUPERAL Bus bar is the new composite material used for substituting the traditional copper busbar. Owning almost equal electronic conductivity and excellent tensile strength, CUPERAL busbar offers economic and weight-saving choice. Applies advanced solid-liquid machining processing technique, casts the aluminum liquid into the copper pipe then shapes under the pressure in the heating-cycle process, making the copper layer combine with the aluminum layer firmly and permanently. Also, with its good flexibility and extensibility, the copper aluminum CUPERAL busbar is easy to shear, drill and bend. It is widely used in electronic power equipment such as bus ducts and high-low voltage switch cabinets and other different application environments.

The Characteristics of the Copper Aluminum Bus Bar CUPERAL:

1. Excellent Electronic Conductivity: The volume proportion between copper and aluminum is 20:80, achieving 90% AC current-carrying capability of pure copper busbar.
2. Good Mechanical Property: with excellent tensile strength, flexibility and extensibility.
3. Low Weight: the density is only about 45% of pure copper so under the same volume, the cost will be greatly reduced.
4. Advanced Machining Processing Technique: Solid-Liquid machining processing technique to bond copper and aluminum permanently and firmly.
5. Good Extensity and Productivity: under special heat treatment, the product owns good plasticity and is well used in the process of bend, drill and shear.
6. Best Choice: Save copper material, low production cost and environment friendly.

Cross-Section Selection Reference
Current
Rating
(A)		 Busduct Current
Rating
(A)		 Low-Voltage Switch Cabinet
Low-Voltage High-Voltage Horizontal Busbar Breaker Main Circuit Vertical Busbar Drawer Cabinet
Vertical Busbar
Intensive Type Air Type IP40 IP30 IP40 IP30
400 4×50 4×50   630     6×60 6×50  
630 6×50 6×50   800   6×60 6×80 6×60  
800 6×60 6×60 8×60 1000 6×100 6×80 6×60×2 6×100 6×100
1000 6×100 6×100 8×100 1250 6×120 6×100 6×80×2 6×120 6×120
1250 6×120 6×140 10×100 1600 10×100 8×100 8×80×2 10×100 6×140
1600 6×160 6×180 10×140 2000 10×80×2 10×100 10×80×2 8×80×2  
2000 6×200 6×125×2 8×100×2 2500 10×100×2 10×125 10×80×3 10×80×2  
2500 8×200 6×140×2 10×100×2 3150 10×100×3 10×100×2 10×100×3 10×100×2  
3150 6×160×2 6×180×2 10×140×2 4000 10×120×3 10×120×2 10×100×4 10×100×3  
4000 8×160×2   10×200×2 5000 10×120×4 10×120×3 10×100×6 10×120×4  
5000 8×200×2   12×200×2 6300   10×120×4 10×100×8 10×100×6  
6300 10×200×2   10×200×3            
7200 12×200×2   10×200×4            

Table of Current Carrying Capacity
Current Carrying Capacity under 35℃ environmental temperature and at different temperature rise
Product
Specification		 Weight per
Meter (KG)		 Current Carrying Capacity at Different
Temperature Rise		 Product
Specification		 Weight per
Meter (KG)		 Current Carrying Capacity at Different
Temperature Rise
50K 60K 70K 50K 60K 70K
3×40 0.465 395 438 477 6×120 2.808 1580 1750 1906
4×40 0.617 514 569 620 8×120 3.730 1778 1969 2145
5×40 0.767 594 658 717 10×120 4.646 2018 2235 2435
6×40 0.915 665 736 820 12×120 5.575 2240 2481 2702
4×50 0.932 609 674 735 6×140 3.279 1708 1892 2061
5×50 0.964 721 799 870 8×140 4.359 1990 2203 2400
6×50 1.152 815 902 982 10×140 5.432 2258 2500 2725
8×50 1.522 949 1051 1145 12×140 6.518 2509 2779 3027
4×60 0.932 757 839 913 6×160 3.752 1980 2193 2390
5×60 1.160 856 948 1033 8×160 4.988 2238 2478 2700
6×60 1.388 883 978 1066 10×160 6.216 2545 2818 3070
8×60 1.837 1013 1123 1223 12×160 7.459 2827 3130 3410
10×60 2.280 1135 1257 1369 6×180 4.225 2093 2318 2525
4×80 1.247 909 1007 1097 8×180 5.620 2407 2666 2904
5×80 1.555 1010 1119 1219 10×180 7.007 2675 2962 3226
6×80 1.860 1175 1263 1376 12×180 8.389 2942 3258 3549
8×80 2.468 1339 1483 1530 6×200 4.698 2162 2395 2608
10×80 3.068 1410 1562 1702 8×200 6.250 2486 2754 3000
5×100 1.949 1195 1323 1442 10×200 7.796 2760 3056 3329
6×100 2.334 1344 1488 1621 12×200 9.335 3063 3393 3696
8×100 3.098 1523 1687 1838          
10×100 3.856 1734 1920 2092          
12×100 4.606 1922 2128 2319          
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