Equipment for heating bearings, sleeves, gears and clutches - General information
  • Equipment for heating bearings, sleeves, gears and clutches - General information

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Manufacturer: Bega Special Tools

Equipment for heating bearings, sleeves, gears and clutches - General information

Bega Induction Heaters are designed to heat bearings, bushings, gear wheels, couplings or other metallic work pieces which form a closed electrical loop. This will facilitate mounting where an interference fit is required.
The heaters are designed to heat the work piece up to a maximum temperature of 240ºC (464ºF), with the exception of the 22 ELD series models where the temperature is limited to a maximum of 150ºC (302ºF) and special custom-designed heaters where the maximum temperature can be as high as 480ºC (896ºF).

The heater works in the same way as a transformer. The primary coil is the heater and the secondary coil is the work piece.

When the heater is switched on, a high voltage, low alternating current passes through the numerous windings of the primary coil. This induces a low voltage, high current in the work piece acting as the secondary coil. This high current results in the heating up of the work piece.

The current is only flowing in the work piece, hence it is only this which starts to heat up. The work piece is automatically demagnetised at the end of each heating cycle.

Induction Heaters are designed to heat bearings, bushings, gear wheels, couplings
 

Dane techniczne

  Induction Heaters are designed
Type BETEX

22 ELD Portable

24 RLD
TURBO
Portable

22 ESD

24 RSD TURBO

38 ESD
Facility power 3.6 kVA 3.6 kVA 3.6 kVA 3.6 kVA 8 kVA
Voltage/Amp 120V/15A
230V/16A		 120V/15A
230V/16A		 120V/15A
230V/16A		 120V15A
230V/16A		 400/500V
20A
Frequenz Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Yokes, standard mm/ set 1 7,10,14,20,40 in box 7,10,14,20,40
in heater		 14, 30, 60 14, 30, 60 30,70
Yokes, standard mm/ set 2     10, 14, 20, 30, 60 10, 14, 20, 30, 60 20,30,70
Swivel arm - - yes yes yes
Max. weight ± kg - bearings 15 40 40 95 125
- other parts 10 25 25 50 75
Min. ID Ø: mm 10 10/Ø100 15/Ø100 15/Ø120 30/Ø115
Max. OD :mm*A 240 350 340/580 *1 520 480/720 *1
Max. width: mm *B 120 135 150 200 200
Max. width *C
at horizontal heating: mm		 - 135 125 230 180
Cross section poles mm *D 40 40/Ø95 60 60/Ø115 70
Pole height mm 130 165 140 230 210
Temperature control ºC/ F - max reach 150ºC 240ºC 240ºC 240ºC*2 240ºC*2
- magnetic probe yes yes yes yes yes
- digital display yes yes yes yes yes
Time control - max reach 0-30 min. 0-45 min. 0-45 min. 0-45 min. 0-60 min.
- digital display yes yes yes yes yes
Sound signal yes yes yes yes yes
Error report yes yes yes yes yes
Temperature hold yes yes yes yes yes
Automatic power reduction - yes - yes yes
Automatyczna demagnetyzacja, <2A/cm yes yes yes yes yes
Thermal safety guard yes yes yes yes yes
Support for horizontal heating - yes yes yes yes
Dimensions mm (lxbxh.) 460x240x280 600x220x275 340x290x380 440x370x420 630x365x470
Weight heater kg excl. Yokes 21
(ze yokemi)		 23
(ze yokemi)		 31 37 53
Electric crane for yokes - - - - -
Alarm signal - - - - optional
Mobile - - - - -


 
Type BETEX 40 RSD en RSDm (mobile)
TURBO		 38 ZFD 40 RMD
TURBO		 SUPER Standard en DL-700
Facility power 8 kVA 12 kVA 12 kVA 24 kVA
Voltage/Amp 400/500V
20A		 400/500V
30A		 400/500V
30A		 400/500V
60A
Frequenz Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Yokes, standard mm/ set 1 optional optional optional optional
Yokes, standard mm/ set 2 20, 30, 40, 60, 80 20, 30, 40, 60, 80 40, 60 ,80 40,50,60,80,100*3
Swivel arm yes yes yes -
Max. weight ± kg - bearings 350 280 600 600
- other parts 250 200 450 350
Min. ID Ø: mm 30/Ø155 30/Ø130 60/Ø170 60/85*3
Max. OD :mm*A 790 720/1080 *1 920 900/1300*3
Max. width: mm *B 315 340 365 400/700*3
Max. width *C
at horizontal heating: mm		 280 290 305 390/690*3
Cross section poles mm *D 80/Ø153 80 Ø170/110x80 100*3
Pole height mm 320 340 305 390*3
Temperature control ºC/ F - max reach 240ºC*2 240ºC*2 240ºC*2 240/350ºC*2
- magnetic probe yes yes yes yes
- digital display yes yes yes yes
Time control - max reach 0-60 min. 0-99 min. 0-99 min. 0-99 min.
- digital display yes yes yes yes
Sound signal yes yes yes yes
Error report yes yes yes yes
Temperature hold yes yes yes yes
Automatic power reduction yes yes yes yes
Automatyczna demagnetyzacja, <2A/cm yes yes yes yes
Thermal safety guard yes yes yes yes
Support for horizontal heating yes yes yes yes
Dimensions mm (lxbxh.) 1200x640x1000 1200x640x1000 1200x640x1000 1000x500x1350*3
Weight heater kg excl. Yokes 65/105 125 205 220/320 kg*3
Electric crane for yokes - - - optional
Alarm signal optional optional optional optional
Mobile yes (40RSDm) yes yes optional


 
Type BETEX SUPER
TURBO		 GIANT Standard en DL-700 GIANT Standard
DL-700 / DL-1000		 GIANT XL
TURBO
Facility power 24 kVA 40 kVA 48, 100 kVA 40, 48, 100kVA
Voltage/Amp 400/500V
60A		 400/500V
100A		 400/500V
120, 250A		 400/500V
100, 120, 250A
Frequenz Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Yokes, standard mm/ set 1 Included optional optional Included
Yokes, standard mm/ set 2 1 yoke 60,80,100,150*3 60,80,100,150,200*3 1 yoke
Swivel arm - - - -
Max. weight ± kg - bearings 1200 1500/2000*3 3000/3500*3 1500/12000*3
- other parts 900 900/1500*3 1500/2500*3 <12000*3
Min. ID Ø: mm 175/Ø195 85*3 85/215*3 115/240*3
Max. OD :mm*A 1700 1400/1700*3 1700/2500*3 1400/2500*3
Max. width: mm *B 750 620/700*3 700/900*3 450/1020*3
Max. width *C
at horizontal heating: mm		 600 440/730*3 730/990*3 450/1000*3
Cross section poles mm *D 145/ Ø195 150*3 150/200*3 200*3
Pole height mm 595 660/740*3 740/1000*3 900*3
Temperature control ºC/ F - max reach 240/350ºC*2 240/350ºC*2 240/350ºC*2 240/350ºC*2
- magnetic probe yes yes yes yes
- digital display yes yes yes yes
Time control - max reach 0-99 min. 0-99 min. 0-99 min. 0-99 min.
- digital display yes yes yes yes
Sound signal yes yes yes yes
Error report yes yes yes yes
Temperature hold yes yes yes yes
Automatic power reduction yes yes yes yes
Automatyczna demagnetyzacja, <2A/cm yes yes yes yes
Thermal safety guard yes yes yes yes
Support for horizontal heating yes yes yes yes
Dimensions mm (lxbxh.) 1600x700x1300 1750x600x1470*3 2150x900x2210*3 2350x1000x1875*3
Weight heater kg excl. Yokes 450 kg
(incl. yokes)		 660/800 kg*3 800/1700 kg*3 1800 kg*3
Electric crane for yokes - optional optional optional
Alarm signal optional optional optional optional
Mobile optional optional optional optional

*1 With adaptor yokes, only available for the Standard models
*2 On request: 350ºC with heavy duty sensor and extra isolation
*3 Subject to power and execution
On request:other voltage/ amperage/ higher temperature up to 480ºC

 

Heating times are subject to the relationship between:
• Min. bore and max. outside diameter, width, weight
• Required temperature and material type
• Available power

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Bega Induction Heaters are designed to heat bearings, bushings, gear wheels, couplings or other metallic work pieces which form a closed electrical loop. This will facilitate mounting where an interference fit is required.
The heaters are designed to heat the work piece up to a maximum temperature of 240ºC (464ºF), with the exception of the 22 ELD series models where the temperature is limited to a maximum of 150ºC (302ºF) and special custom-designed heaters where the maximum temperature can be as high as 480ºC (896ºF).

The heater works in the same way as a transformer. The primary coil is the heater and the secondary coil is the work piece.

When the heater is switched on, a high voltage, low alternating current passes through the numerous windings of the primary coil. This induces a low voltage, high current in the work piece acting as the secondary coil. This high current results in the heating up of the work piece.

The current is only flowing in the work piece, hence it is only this which starts to heat up. The work piece is automatically demagnetised at the end of each heating cycle.

Induction Heaters are designed to heat bearings, bushings, gear wheels, couplings
 

Dane techniczne

  Induction Heaters are designed
Type BETEX

22 ELD Portable

24 RLD
TURBO
Portable

22 ESD

24 RSD TURBO

38 ESD
Facility power 3.6 kVA 3.6 kVA 3.6 kVA 3.6 kVA 8 kVA
Voltage/Amp 120V/15A
230V/16A		 120V/15A
230V/16A		 120V/15A
230V/16A		 120V15A
230V/16A		 400/500V
20A
Frequenz Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Yokes, standard mm/ set 1 7,10,14,20,40 in box 7,10,14,20,40
in heater		 14, 30, 60 14, 30, 60 30,70
Yokes, standard mm/ set 2     10, 14, 20, 30, 60 10, 14, 20, 30, 60 20,30,70
Swivel arm - - yes yes yes
Max. weight ± kg - bearings 15 40 40 95 125
- other parts 10 25 25 50 75
Min. ID Ø: mm 10 10/Ø100 15/Ø100 15/Ø120 30/Ø115
Max. OD :mm*A 240 350 340/580 *1 520 480/720 *1
Max. width: mm *B 120 135 150 200 200
Max. width *C
at horizontal heating: mm		 - 135 125 230 180
Cross section poles mm *D 40 40/Ø95 60 60/Ø115 70
Pole height mm 130 165 140 230 210
Temperature control ºC/ F - max reach 150ºC 240ºC 240ºC 240ºC*2 240ºC*2
- magnetic probe yes yes yes yes yes
- digital display yes yes yes yes yes
Time control - max reach 0-30 min. 0-45 min. 0-45 min. 0-45 min. 0-60 min.
- digital display yes yes yes yes yes
Sound signal yes yes yes yes yes
Error report yes yes yes yes yes
Temperature hold yes yes yes yes yes
Automatic power reduction - yes - yes yes
Automatyczna demagnetyzacja, <2A/cm yes yes yes yes yes
Thermal safety guard yes yes yes yes yes
Support for horizontal heating - yes yes yes yes
Dimensions mm (lxbxh.) 460x240x280 600x220x275 340x290x380 440x370x420 630x365x470
Weight heater kg excl. Yokes 21
(ze yokemi)		 23
(ze yokemi)		 31 37 53
Electric crane for yokes - - - - -
Alarm signal - - - - optional
Mobile - - - - -


 
Type BETEX 40 RSD en RSDm (mobile)
TURBO		 38 ZFD 40 RMD
TURBO		 SUPER Standard en DL-700
Facility power 8 kVA 12 kVA 12 kVA 24 kVA
Voltage/Amp 400/500V
20A		 400/500V
30A		 400/500V
30A		 400/500V
60A
Frequenz Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Yokes, standard mm/ set 1 optional optional optional optional
Yokes, standard mm/ set 2 20, 30, 40, 60, 80 20, 30, 40, 60, 80 40, 60 ,80 40,50,60,80,100*3
Swivel arm yes yes yes -
Max. weight ± kg - bearings 350 280 600 600
- other parts 250 200 450 350
Min. ID Ø: mm 30/Ø155 30/Ø130 60/Ø170 60/85*3
Max. OD :mm*A 790 720/1080 *1 920 900/1300*3
Max. width: mm *B 315 340 365 400/700*3
Max. width *C
at horizontal heating: mm		 280 290 305 390/690*3
Cross section poles mm *D 80/Ø153 80 Ø170/110x80 100*3
Pole height mm 320 340 305 390*3
Temperature control ºC/ F - max reach 240ºC*2 240ºC*2 240ºC*2 240/350ºC*2
- magnetic probe yes yes yes yes
- digital display yes yes yes yes
Time control - max reach 0-60 min. 0-99 min. 0-99 min. 0-99 min.
- digital display yes yes yes yes
Sound signal yes yes yes yes
Error report yes yes yes yes
Temperature hold yes yes yes yes
Automatic power reduction yes yes yes yes
Automatyczna demagnetyzacja, <2A/cm yes yes yes yes
Thermal safety guard yes yes yes yes
Support for horizontal heating yes yes yes yes
Dimensions mm (lxbxh.) 1200x640x1000 1200x640x1000 1200x640x1000 1000x500x1350*3
Weight heater kg excl. Yokes 65/105 125 205 220/320 kg*3
Electric crane for yokes - - - optional
Alarm signal optional optional optional optional
Mobile yes (40RSDm) yes yes optional


 
Type BETEX SUPER
TURBO		 GIANT Standard en DL-700 GIANT Standard
DL-700 / DL-1000		 GIANT XL
TURBO
Facility power 24 kVA 40 kVA 48, 100 kVA 40, 48, 100kVA
Voltage/Amp 400/500V
60A		 400/500V
100A		 400/500V
120, 250A		 400/500V
100, 120, 250A
Frequenz Hz 50/60Hz 50/60Hz 50/60Hz 50/60Hz
Yokes, standard mm/ set 1 Included optional optional Included
Yokes, standard mm/ set 2 1 yoke 60,80,100,150*3 60,80,100,150,200*3 1 yoke
Swivel arm - - - -
Max. weight ± kg - bearings 1200 1500/2000*3 3000/3500*3 1500/12000*3
- other parts 900 900/1500*3 1500/2500*3 <12000*3
Min. ID Ø: mm 175/Ø195 85*3 85/215*3 115/240*3
Max. OD :mm*A 1700 1400/1700*3 1700/2500*3 1400/2500*3
Max. width: mm *B 750 620/700*3 700/900*3 450/1020*3
Max. width *C
at horizontal heating: mm		 600 440/730*3 730/990*3 450/1000*3
Cross section poles mm *D 145/ Ø195 150*3 150/200*3 200*3
Pole height mm 595 660/740*3 740/1000*3 900*3
Temperature control ºC/ F - max reach 240/350ºC*2 240/350ºC*2 240/350ºC*2 240/350ºC*2
- magnetic probe yes yes yes yes
- digital display yes yes yes yes
Time control - max reach 0-99 min. 0-99 min. 0-99 min. 0-99 min.
- digital display yes yes yes yes
Sound signal yes yes yes yes
Error report yes yes yes yes
Temperature hold yes yes yes yes
Automatic power reduction yes yes yes yes
Automatyczna demagnetyzacja, <2A/cm yes yes yes yes
Thermal safety guard yes yes yes yes
Support for horizontal heating yes yes yes yes
Dimensions mm (lxbxh.) 1600x700x1300 1750x600x1470*3 2150x900x2210*3 2350x1000x1875*3
Weight heater kg excl. Yokes 450 kg
(incl. yokes)		 660/800 kg*3 800/1700 kg*3 1800 kg*3
Electric crane for yokes - optional optional optional
Alarm signal optional optional optional optional
Mobile optional optional optional optional

*1 With adaptor yokes, only available for the Standard models
*2 On request: 350ºC with heavy duty sensor and extra isolation
*3 Subject to power and execution
On request:other voltage/ amperage/ higher temperature up to 480ºC

 

Heating times are subject to the relationship between:
• Min. bore and max. outside diameter, width, weight
• Required temperature and material type
• Available power

Less
Read more
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