Photoelektric safety barriers - type FF-SG
  • Photoelektric safety barriers - type FF-SG

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Manufacturer: Honeywell

Photoelektric safety barriers - type FF-SG

The Honeywell FF-SG is a self-containedlight curtain that does not require a separate control unit for operation. As soon as an object is detected inside the protection field, the FF-SG opens its two safety static outputs to generate an emergency stop condition that is used to remove dangerous machine motion when properly interfaced with the machine stopping circuitry. When connected to the FF-SRL60252 optional interface control module, the FF-SG provides a wide variety of advanced functions: cross-monitored relays, final switching devices monitoring for the control of external contactors or relays, choice between automatic restart or start and restart interlock as well as relay status indicators. The FF-SG is designed in compliance with IEC/EN 61496-1 and IEC/EN 61496-2 standards and meets the requirements for a Type 4 Active Optoelectronic Protective Device, the safest level for safety products.
The product received an EC type test certificate from the French INRS notified body, required in Europe for safety equipment as per the 98/37/EC Machinery Directive. It meets the applicable parts of North American standards and regulations (OSHA, ANSI and CSA) for light curtains and control reliability and bears the CCSAus listing mark, making it a product usable in all parts of the world. The cross section of 42 mm2 x 55 mm2 / 1.65 in2 x 2.16 in2 makes installation possible in tight spaces, especially with the help of the included mounting hardware. Indicators provide information on the output status and failure diagnostics. The housing has a dovetail slot mounting system to adapt brackets anywhere along the housing. The optional FF-SRL60252 interface control module easily fit inside the machine control panel with its DIN rail mount housing.

Features:
• Active Optoelectronic Protective Device compliant with the requirements of the IEC/EN 61496-1 and IEC/EN 61496-2 European norms for Type 4 electrosensitive protective equipment
• Meets applicable parts of North American standards and regulations OSHA 1910.212 and 217; ANSI B11.1 series; ANSI RIA 15.06 and CSA
• Self-contained unit. No electrical connection necessary between emitter and receiver
• 2 safety static outputs with short-circuit and cross-fault detection
• Resolutions available: ø18 mm / 0.7 in for finger detection ø30 mm / 1.2 in for hand detection
• Protection height up to 1758 mm / 69.2 in
• Scanning range up to 6 m / 19.7 ft
• Electrical connection: M12 (8 pin) connectors
• Compact size: only 42 mm2 x 55 mm2 / 1.65 in2 x 2.16 in2 cross sectional area
• Optional interface control module for more switching capabilities and additional features

Applications
• Presses and punches
• Woodworking machines
• Electronic assembly
• Textile machines
• Pressing,


Warning
MISUSE OF DOCUMENTATION
• The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system
installation information.
• Complete installation, operation and maintenance information is to be referenced for each product.
Failure to comply with these instructions could result in death or serious injury.

Compact and cost-effective unit FF-SG

• Type 4 according to the IEC/EN 61496-1 and IEC/EN 61496-2 standards
• Control reliable per OSHA 29 CFR 1910.217 definition
• 2 safety static outputs with short-circuit and cross-fault detection

Features

Type FF-SG18 FF-SG30
Resolutions 0 18 mm / 0.7 in 0 30 mm / 1.2 in
Protection heights See Table 2
Nominal scanning ranges 0,3 ... 3,5 m / 1 ... 11,48 ft
Supply voltage 24 Vdc (±15 %)
Power consumption Emitter: 5 W max. • Receiver: 5 W max. (see Table 2)
Outputs 2 safety static outputs (switching capacity: 0,3 A / 24 Vdc)
Response time 15 ms 15 ... 21,5 ms (table 2)
LED status indicators Emitter: failure alarm, power
Receiver: outputs status, beam status
Cross sectional area 42mm x 55mm / 1,65 in x 2,16 in
(see Table 1 for complete housing dimensions)
Emission Infrared modulated light source (925 nm)
Effective aperture angle ±2°, ±25 % (in compliance with the IEC/EN 61496-2)
Light immunity Sun: 20 000 lux • Lamp: 15 000 lux
Electrical noise immunity IEC 61000-4-4: level III / IEC 61000-4-3: level III
Ambient temperature Operating temperature: 0 °C to 55 °C / 32 °F to 131 °F
  Storage temperature: -20 °C to 75 °C / -4 °F to 167 °F
Vibrations IEC/EN 61496-1: 10 to 55 Hz frequency range, 1 octave/min. sweep rate, 0,35 mm ±0,05 amplitude, 20 sweeps per axis, for 3 axes
Sealing IP 65, NEMA 4, 13
Material

Housing: aluminium alloy • Front plate: polymethyl methacrylate (PMMA)

End caps: polycarbonate
Electrical connection M12 8 pole connectors

Dimensions [mm/inch]

Table 1
Type R (resolution)
mm / in		 P (lens scale)
mm / in		 D (lens diameter)
mm / in		 A (non active zone)
mm / in

B (non active zone)
mm / in
FF-SG18 0 18 / 0.7 12 / 0.47 6 / 0.23 15,2 / 0.60 78,8 / 3.10
FF-SG30 0 30 / 1.2 24 / 0.94 6 / 0.23 27,2 / 1.07 78,8 / 3.10

Table 2

Model 031 050 070 089 109 128 147
Protection height mm / in mm / in mm / in mm / in mm / in mm / in mm / in
FF-SG18 306 / 12.05 498 / 19.62 690 / 27.18 - - -  
FF-SG30 318 / 12.52 510 / 20.09 702 / 27.65 894 / 35.22 1086 / 42.78 1278 / 50.35 1470 / 57.91
Detection height mm / in mm / in mm / in mm / in mm / in mm / in mm / in
FF-SG18 282 / 11.11 474 / 18.6 666 / 26.24 - - - -
FF-SG30 270 / 10.63 462 / 18.2 654 / 25.76 846 / 33.33 1038 / 40.89 1230 / 48.46 1422 / 56.02
Total height mm / in mm / in mm / in mm / in mm / in mm / in mm / in
FF-SG18 376 / 14.8 568 / 22.36 760 / 29.92 - - - -
FF-SG30 376 / 14.8 568 / 22.36 760 / 29.92 952 / 37.48 1144 / 45.03 1336 / 52.6 1528 / 60.15
Response time ms ms ms ms ms ms ms
FF-SG18 15 15 15 - - - -
FF-SG30 15 15 15 15,5 17,5 19,5 21,5
Weight kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs
  Em. Rec. Em. Rec. Em. Rec. Em. Rec. Em. Rec. Em. Rec. Em. Rec.
  1,1/2.4 1,2/2.6 1,5/3.3 1,6/3.5 1,8/3.9 1,9/4.2 2,2/4.8 2,3/5 2,5/5.5 2,6/5.7 2,9/6.3 3/6.6 3,2/7 3,3/7.2
 
FF-SG18 4 3 4 3 4 3 - - - - - - - -
FF-SG30 4 3 4 3 4 3 4 3 4 3 4 3 4 3
Ordering information
Each listing consists of an emitter, a receiver, two
pairs of brackets and a test rod.

Safety distances
European EN 999 standard (in mm, 100 mm = 3.9 in) FF-SG18 FF-SG30
Normal approach
S ≥ 2000 (t1 + t2) + 32,with S ≥ 100 If S ≥ 500, then use:S ≥ 1600 (t1 + t2) + 32,with S ≥ 500 S ≥ 2000 (t1 + t2) + 128,with S ≥ 100 If S ≥ 500, then use:S ≥ 1600 (t1 + t2) + 128,with S ≥ 500
Parallel approach
S ≥ 1600 (t1+ t2) + (1200 - 0.4 H), with H ≤ 875 or
S ≥ 1600 (t1+ t2) + 850, with 875 ≤ H ≤ 1000
Angled approach
If α ≥ 30°, then use one of the formula given for a normal approach.
If α ≤ 30°, then use one of the formula given for a parallel approach,
with Hu ≤ 1000.

Where:
S: Minimum safety distance (mm, 100 mm = 3.9 in)
t1: Light curtain response time (s)
t2: Machine stopping time (s)
H: Height of the detection plane above the reference floor (in mm, 100 mm = 3.9 in)
Hu: Height of the uppermost beam above the reference floor (in mm, 100 mm = 3.9 in)
Hl: Height of the lowest beam above the reference floor ( in mm, 100 mm = 3.9 in).

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The Honeywell FF-SG is a self-containedlight curtain that does not require a separate control unit for operation. As soon as an object is detected inside the protection field, the FF-SG opens its two safety static outputs to generate an emergency stop condition that is used to remove dangerous machine motion when properly interfaced with the machine stopping circuitry. When connected to the FF-SRL60252 optional interface control module, the FF-SG provides a wide variety of advanced functions: cross-monitored relays, final switching devices monitoring for the control of external contactors or relays, choice between automatic restart or start and restart interlock as well as relay status indicators. The FF-SG is designed in compliance with IEC/EN 61496-1 and IEC/EN 61496-2 standards and meets the requirements for a Type 4 Active Optoelectronic Protective Device, the safest level for safety products.
The product received an EC type test certificate from the French INRS notified body, required in Europe for safety equipment as per the 98/37/EC Machinery Directive. It meets the applicable parts of North American standards and regulations (OSHA, ANSI and CSA) for light curtains and control reliability and bears the CCSAus listing mark, making it a product usable in all parts of the world. The cross section of 42 mm2 x 55 mm2 / 1.65 in2 x 2.16 in2 makes installation possible in tight spaces, especially with the help of the included mounting hardware. Indicators provide information on the output status and failure diagnostics. The housing has a dovetail slot mounting system to adapt brackets anywhere along the housing. The optional FF-SRL60252 interface control module easily fit inside the machine control panel with its DIN rail mount housing.

Features:
• Active Optoelectronic Protective Device compliant with the requirements of the IEC/EN 61496-1 and IEC/EN 61496-2 European norms for Type 4 electrosensitive protective equipment
• Meets applicable parts of North American standards and regulations OSHA 1910.212 and 217; ANSI B11.1 series; ANSI RIA 15.06 and CSA
• Self-contained unit. No electrical connection necessary between emitter and receiver
• 2 safety static outputs with short-circuit and cross-fault detection
• Resolutions available: ø18 mm / 0.7 in for finger detection ø30 mm / 1.2 in for hand detection
• Protection height up to 1758 mm / 69.2 in
• Scanning range up to 6 m / 19.7 ft
• Electrical connection: M12 (8 pin) connectors
• Compact size: only 42 mm2 x 55 mm2 / 1.65 in2 x 2.16 in2 cross sectional area
• Optional interface control module for more switching capabilities and additional features

Applications
• Presses and punches
• Woodworking machines
• Electronic assembly
• Textile machines
• Pressing,


Warning
MISUSE OF DOCUMENTATION
• The information presented in this product sheet (or catalogue) is for reference only. DO NOT USE this document as system
installation information.
• Complete installation, operation and maintenance information is to be referenced for each product.
Failure to comply with these instructions could result in death or serious injury.

Compact and cost-effective unit FF-SG

• Type 4 according to the IEC/EN 61496-1 and IEC/EN 61496-2 standards
• Control reliable per OSHA 29 CFR 1910.217 definition
• 2 safety static outputs with short-circuit and cross-fault detection

Features

Type FF-SG18 FF-SG30
Resolutions 0 18 mm / 0.7 in 0 30 mm / 1.2 in
Protection heights See Table 2
Nominal scanning ranges 0,3 ... 3,5 m / 1 ... 11,48 ft
Supply voltage 24 Vdc (±15 %)
Power consumption Emitter: 5 W max. • Receiver: 5 W max. (see Table 2)
Outputs 2 safety static outputs (switching capacity: 0,3 A / 24 Vdc)
Response time 15 ms 15 ... 21,5 ms (table 2)
LED status indicators Emitter: failure alarm, power
Receiver: outputs status, beam status
Cross sectional area 42mm x 55mm / 1,65 in x 2,16 in
(see Table 1 for complete housing dimensions)
Emission Infrared modulated light source (925 nm)
Effective aperture angle ±2°, ±25 % (in compliance with the IEC/EN 61496-2)
Light immunity Sun: 20 000 lux • Lamp: 15 000 lux
Electrical noise immunity IEC 61000-4-4: level III / IEC 61000-4-3: level III
Ambient temperature Operating temperature: 0 °C to 55 °C / 32 °F to 131 °F
  Storage temperature: -20 °C to 75 °C / -4 °F to 167 °F
Vibrations IEC/EN 61496-1: 10 to 55 Hz frequency range, 1 octave/min. sweep rate, 0,35 mm ±0,05 amplitude, 20 sweeps per axis, for 3 axes
Sealing IP 65, NEMA 4, 13
Material

Housing: aluminium alloy • Front plate: polymethyl methacrylate (PMMA)

End caps: polycarbonate
Electrical connection M12 8 pole connectors

Dimensions [mm/inch]

Table 1
Type R (resolution)
mm / in		 P (lens scale)
mm / in		 D (lens diameter)
mm / in		 A (non active zone)
mm / in

B (non active zone)
mm / in
FF-SG18 0 18 / 0.7 12 / 0.47 6 / 0.23 15,2 / 0.60 78,8 / 3.10
FF-SG30 0 30 / 1.2 24 / 0.94 6 / 0.23 27,2 / 1.07 78,8 / 3.10

Table 2

Model 031 050 070 089 109 128 147
Protection height mm / in mm / in mm / in mm / in mm / in mm / in mm / in
FF-SG18 306 / 12.05 498 / 19.62 690 / 27.18 - - -  
FF-SG30 318 / 12.52 510 / 20.09 702 / 27.65 894 / 35.22 1086 / 42.78 1278 / 50.35 1470 / 57.91
Detection height mm / in mm / in mm / in mm / in mm / in mm / in mm / in
FF-SG18 282 / 11.11 474 / 18.6 666 / 26.24 - - - -
FF-SG30 270 / 10.63 462 / 18.2 654 / 25.76 846 / 33.33 1038 / 40.89 1230 / 48.46 1422 / 56.02
Total height mm / in mm / in mm / in mm / in mm / in mm / in mm / in
FF-SG18 376 / 14.8 568 / 22.36 760 / 29.92 - - - -
FF-SG30 376 / 14.8 568 / 22.36 760 / 29.92 952 / 37.48 1144 / 45.03 1336 / 52.6 1528 / 60.15
Response time ms ms ms ms ms ms ms
FF-SG18 15 15 15 - - - -
FF-SG30 15 15 15 15,5 17,5 19,5 21,5
Weight kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs kg/lbs
  Em. Rec. Em. Rec. Em. Rec. Em. Rec. Em. Rec. Em. Rec. Em. Rec.
  1,1/2.4 1,2/2.6 1,5/3.3 1,6/3.5 1,8/3.9 1,9/4.2 2,2/4.8 2,3/5 2,5/5.5 2,6/5.7 2,9/6.3 3/6.6 3,2/7 3,3/7.2
 
FF-SG18 4 3 4 3 4 3 - - - - - - - -
FF-SG30 4 3 4 3 4 3 4 3 4 3 4 3 4 3
Ordering information
Each listing consists of an emitter, a receiver, two
pairs of brackets and a test rod.

Safety distances
European EN 999 standard (in mm, 100 mm = 3.9 in) FF-SG18 FF-SG30
Normal approach
S ≥ 2000 (t1 + t2) + 32,with S ≥ 100 If S ≥ 500, then use:S ≥ 1600 (t1 + t2) + 32,with S ≥ 500 S ≥ 2000 (t1 + t2) + 128,with S ≥ 100 If S ≥ 500, then use:S ≥ 1600 (t1 + t2) + 128,with S ≥ 500
Parallel approach
S ≥ 1600 (t1+ t2) + (1200 - 0.4 H), with H ≤ 875 or
S ≥ 1600 (t1+ t2) + 850, with 875 ≤ H ≤ 1000
Angled approach
If α ≥ 30°, then use one of the formula given for a normal approach.
If α ≤ 30°, then use one of the formula given for a parallel approach,
with Hu ≤ 1000.

Where:
S: Minimum safety distance (mm, 100 mm = 3.9 in)
t1: Light curtain response time (s)
t2: Machine stopping time (s)
H: Height of the detection plane above the reference floor (in mm, 100 mm = 3.9 in)
Hu: Height of the uppermost beam above the reference floor (in mm, 100 mm = 3.9 in)
Hl: Height of the lowest beam above the reference floor ( in mm, 100 mm = 3.9 in).

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