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In resistance welding machines, replacement of the ignitron contactors with thyristor contactors is performed. If we consider electrical connections, the thyristor contactor circuit (a suitable module block) only requires a circuit for matching the ignitron triggering pulses to the level of pulses necessary for triggering the thyristors, so there are no technical contraindications here. The appropriate matching circuit is shown in Fig. 3. The output of Z1 circuit should be connected to the tip removed from the ignitron starter, while B1 and K1 points should be connected to the gate and cathode of T1 thyristors. Mechanical mounting of thyristor contactor does not cause any changes in construction of the welding machine. The existing water cooling system of the ignitrons is also used. To ensure proper operation of the module block in the thyristor contactor system in the welder, it is necessary to maintain the existing water block in the ignitron system.
Technical data
Modular block type | Range VDRM [V] |
ITSM [A] |
I2t [A2s] |
IGT [mA] |
---|---|---|---|---|
A2Q6W - 125 - ... | 1200-2200 | 3000 | 45000 | 150 |
A2Q6W - 200 - ... | 1200-2200 | 3600 | 65000 | |
A2Q6W - 300 - ... | 1200-1600 | 5000 | 125000 | |
A2Q7W - 350 - ... | 1200-2200 | 6300 | 200000 | 300 |
A2Q7W - 450 - ... | 1200-2200 | 7600 | 290000 | |
A2Q7W - 550 - ... | 1200-1800 | 9100 | 290000 |
Fig. 1. Table of connections of welding modules - block type A2Q.W
|
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Fig. 2. Two-thyristor block for welding machines | |
---|---|
„6" - thyristor thickness approx. 15 mm „7" - thyristor thickness approx. 26 mm |
![]() |
Fig. 3. The principle of using a two-thyristor modular block as a replacement for an ignitor contactor in a welding machine | |
---|---|
a) ignitron system, |
![]() |
Fig. 4. Internal diagram of the matching circuit |
![]() |
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In resistance welding machines, replacement of the ignitron contactors with thyristor contactors is performed. If we consider electrical connections, the thyristor contactor circuit (a suitable module block) only requires a circuit for matching the ignitron triggering pulses to the level of pulses necessary for triggering the thyristors, so there are no technical contraindications here. The appropriate matching circuit is shown in Fig. 3. The output of Z1 circuit should be connected to the tip removed from the ignitron starter, while B1 and K1 points should be connected to the gate and cathode of T1 thyristors. Mechanical mounting of thyristor contactor does not cause any changes in construction of the welding machine. The existing water cooling system of the ignitrons is also used. To ensure proper operation of the module block in the thyristor contactor system in the welder, it is necessary to maintain the existing water block in the ignitron system.
Technical data
Modular block type | Range VDRM [V] |
ITSM [A] |
I2t [A2s] |
IGT [mA] |
---|---|---|---|---|
A2Q6W - 125 - ... | 1200-2200 | 3000 | 45000 | 150 |
A2Q6W - 200 - ... | 1200-2200 | 3600 | 65000 | |
A2Q6W - 300 - ... | 1200-1600 | 5000 | 125000 | |
A2Q7W - 350 - ... | 1200-2200 | 6300 | 200000 | 300 |
A2Q7W - 450 - ... | 1200-2200 | 7600 | 290000 | |
A2Q7W - 550 - ... | 1200-1800 | 9100 | 290000 |
Fig. 1. Table of connections of welding modules - block type A2Q.W
|
![]() |
Fig. 2. Two-thyristor block for welding machines | |
---|---|
„6" - thyristor thickness approx. 15 mm „7" - thyristor thickness approx. 26 mm |
![]() |
Fig. 3. The principle of using a two-thyristor modular block as a replacement for an ignitor contactor in a welding machine | |
---|---|
a) ignitron system, |
![]() |
Fig. 4. Internal diagram of the matching circuit |
![]() |
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